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Computer-controlled, Dry-head, Lockstitch Sleeve
Setting Machine with Multi-programming Device
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| DP-2100 | |
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The DP-2100 is able to easily carry out
sleeve-sewing processes, which are regarded as the most
difficult, promising a higher finished-seam
quality. |
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An excellent new type belt feed
mechanism |
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Thanks to JUKI's unique right-and-left
independent drive system of the top feed belt, right and
left feed amounts can be adjusted separately. This
prevents the material from slipping out of position,
thereby sewing sleeves with a consistent seam
allowance. |
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The machine comes provided with a
mechanism for moving the belt feed and intermediate
presser up and down alternately, enabling it to
eliminate tucks produced at the sleeve cap as well as
irregular puckering produced in the neighborhood of the
sleeve cap. |
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By introducing the belt feed, the machine
reduces scratches to the material made by the
feed. |
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The machine has solved the problems of
conventional sleeve-attaching
machines. |
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The introduction of active-tension
enables the separate setting of suitable thread tensions
for sewing sleeves on a portion-by-portion basis. This
prevents an inadequate thread tension at a portion where
the shirring amount is large or an excessive thread
tension at a portion where the shirring amount is small.
In addition, specified tension settings can be stored in
the memory on a pattern-by-pattern basis and can be
reproduced with ease. |
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| New type belt feed
mechanism |
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Alternating vertical movement
mechanism |
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Active tension
mechanism |
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Color panel, IP-200C, with upgraded
operability |
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Since the machine comes with a
touch-sensitive operation panel with a color LCD, data
required for sewing, such as the shirring amount, needle
thread tension and stitch pitch can be entered with
ease. |
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Data can be saved and transferred by
means of SmartMedia. As a result, sewing machines in a
factory or in subcontracted factories are able to sew
sleeves using the same data. |
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The operating screen gives a graphic
display of an armhole. The operator can, therefore,
easily confirm the portion to be sewn and enter/edit
data. |
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Operation mode selection is
enabled |
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The operation mode of a single machine
can be changed over between manual, semi-auto and
full-auto according to the ease of use for each
operator. | |
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Dry-head sleeve sewing
machine |
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The DP-2100 is the world's first sleeve
sewing machine that has adopted the dry-head technology,
which does not need oiling. The machine protects the
sleeve sewing process, which determines the quality of
men's and ladies' garments, from troubles such as oil
stains. No need for lubrication facilitates
maintenance. |
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Highly-reliable direct-drive system  |
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The machine comes with the direct-drive
system, in which a compact AC servomotor is directly
joined to the main shaft. It offers a quick startup,
increased stopping accuracy and excellent
responsiveness. | |
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Increased lift of the presser foot  |
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An increase in the lift of the presser
foot facilitates placement of the material under the
presser foot as well as the removal of a finished
portion. | |
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Stitch length is
increased |
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The maximum stitch length has been
increased to 6 mm. With this large stitch length, an
adequate shirring amount is ensured even when a
heavy-weight material is
used. | |
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Many different data input features help the
machine perform high-quality sleeve settings quickly and
accurately. |
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Smoothing
function |
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The machine prevents an abrupt change in
the shirring amount at the sewing-step changing point by
utilizing a smoothing function. This upgrades the
finished quality of the seams. |
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Correction pitch setting
function |
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The stitch pitch can be changed on a
portion-by-portion basis. Seam grinning can be prevented
by decreasing the stitch length at a portion where the
shirring amount is large. |
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The starting position of the shirring
program can be
changed. |
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It is possible to change the starting
position of the program entered. This enables the
armhole display shown on the LCD to bear a close
resemblance to the armholes of actual sewing
products. | |
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In addition, the machine comes provided with
various data inputting features, such as teaching, grading and
mirroring for the easy programming of sewing data and for
improved operating
efficiency. |
| Teaching
function |
Total sewing length is stored
in the memory when sewing the portion between
notch markes. This enables the quick and easy
programming of sewing data. |
| Grading
function |
When basic data is entered,
the data is developed on a size-by-size basis.
This helps save the operator from future program
entering work |
| Mirroring
function |
When a program for sewing
either sleeve is entered, a program for sewing the
remaining sleeve is automatically created. This
helps save the operator from program entering
work. It is also possible to incorporate a change
made to either sleeve sewing program into the
remaining sleeve program by means of the mirroring
function. | | | | |